High-efficiency solar cell coating process achieved, unaffected by summer humidity
KIST develops additive-based technology for humidity-independent fabrication of organic photovoltaics
image: The additive introduced into the solution for preparing the photoactive layer enhances Marangoni flow, thereby offsetting capillary flow caused by changes in the substrate’s surface energy due to relative humidity, and suppressing the net flow variations induced by humidity.
Credit: Korea Institute of Science and Technology(KIST)
As the global demand for renewable energy grows, solar cells continue to gain attention as a key clean energy source. Among them, solution-processed solar cells offer advantages such as low cost and scalability, as they can be manufactured by simply coating and drying ink-like materials over large surfaces. However, the process has traditionally been sensitive to environmental humidity—especially during humid summers—resulting in unstable performance and high manufacturing costs due to the need for maintaining low humidity condition.
A research team from the Korea Institute of Science and Technology (KIST, President Oh Sang-Rok), led by Dr. Hae Jung Son from the Advanced Photovoltaics Research Center, announced that they have developed a new dielectric additive-based coating technology that enables high-performance organic photovoltaics (OPVs) to be manufactured reliably regardless of seasonal humidity changes. The team’s findings were recently published in the prestigious journal Joule(Impact Factor: 38.6).
The researchers introduced carvone (CV), a low-cost dielectric additive, into the photoactive layer solution. The CV forms a non-covalent complex with the organic acceptor material (L8-BO), enhancing crystallization and stabilizing the internal flow during blade coating process—a key step in solar cell fabrication. This modification enables the formation of uniform photoactive films even under ambient relative humidity ranging from 10% to 70%.
When applied to solar cell fabrication, the CV-based process resulted in a power conversion efficiency (PCE) of 16.27% for a large-area module (20.33 cm²), compared to 15.1% with conventional methods. Notably, the variation in efficiency across seasons remained within ±2%, which is lower than the typical deviation observed in commercial-grade solar panels.
Beyond performance gains, the new technology eliminates the need for costly dry room facilities. Instead, manufacturers can simply mix the additive into existing coating solutions and use current equipment without modification. This dramatically lowers production costs and makes the solution particularly attractive for mass manufacturing.
The global market for next-generation high-efficiency solar cells is projected to reach approximately USD 1.5 trillion (2,000 trillion KRW), with intense technological competition among countries like China and the U.S. The CV-based approach developed by KIST offers Korea a strategic edge by simultaneously delivering high efficiency and economic scalability.
Dr. Son of KIST stated, “This technology addresses the long-standing reproducibility problem caused by humidity fluctuations, and offers a scalable path toward low-cost, stable, and high-performance solar energy production. We are now expanding this approach to tandem solar modules and seeking collaboration with industrial and global research partners.”
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KIST was established in 1966 as the first government-funded research institute in Korea. KIST now strives to solve national and social challenges and secure growth engines through leading and innovative research. For more information, please visit KIST’s website at https://www.kist.re.kr/eng/index.do
This research was supported by the Ministry of Science and ICT (Minister Sang Im Yoo) through KIST’s GRaND Challenge Program. The results of this study were published in the international journal 「Joule」 (IF 38.6, JCR ranking 0.8%)