WASHINGTON, Aug. 18, 2025 — From electric cars to artificial intelligence (AI) data centers, the technologies people use every day require a growing need for electricity. In theory, nuclear fusion — a process that fuses atoms together, releasing heat to turn generators — could provide vast energy supplies with minimal emissions. But nuclear fusion is an expensive prospect because one of its main fuels is a rare version of hydrogen called tritium. Now, researchers are developing new systems to use nuclear waste to make tritium.
Terence Tarnowsky, a physicist at Los Almos National Laboratory (LANL), will present his results at the fall meeting of the American Chemical Society (ACS). ACS Fall 2025 is being held Aug. 17-21; it features about 9,000 presentations on a range of science topics.
Today’s nuclear power plants generate energy through a process called nuclear fission. During nuclear fission, a plutonium or uranium atom splits to release energy and particles called neutrons, which go on to split more atoms. This fission chain reaction provides a steady stream of energy but also results in long-lived nuclear waste. Proposed nuclear fusion power plants would generate energy by combining atomic nuclei. With fusion, forms of hydrogen, called deuterium and tritium, would join to create heavier atoms. This process, which powers stars in the universe, releases a large amount of energy and, unlike fission, produces very little radioactive waste.
While deuterium is readily available, the U.S. currently lacks a secure and predictable supply of tritium. “Right now, the value of commercial tritium is about $15 million per pound [$33 million per kilogram], and the U.S. doesn’t have any domestic capability to create it,” says Tarnowsky. “So, we have this tritium supply shortage.”
Tritium occurs naturally in the upper atmosphere. And the current major commercial source is fission reactors in Canada. “The total tritium inventory on the planet is about 55 plus or minus 31 pounds [25 plus or minus 14 kilograms],” says Tarnowsky. “Making some assumptions, 55 pounds [25 kilograms] is enough tritium to power more than 500,000 homes for six months. This is more than the residential units in Washington, D.C.”
Unlike its stores of tritium, the U.S. has thousands of tons of nuclear waste produced by commercial nuclear power plants. It contains highly radioactive materials which require expensive storage to keep it safely contained. Long-term storage raises concerns about radiation leaks into the environment with the potential to harm plants and wildlife, or cause cancer in humans.
So, Tarnowsky saw an opportunity to assess the feasibility of using still-radioactive nuclear waste to generate valuable tritium. He has conducted multiple computer simulations of potential tritium reactors to evaluate the designs’ production and energy efficiency.
The simulated reactor designs use a particle accelerator to jump-start atom-splitting reactions in the nuclear waste. As atoms divide in the simulation, they release neutrons and ultimately produce tritium after a series of other nuclear transitions. The accelerator feature would allow operators to turn these reactions on or off and is considered safer than the chain reactions that take place in a typical nuclear power plant. Although the basic principles of the design are not new, advances in technology could make it more efficient than when it was first considered in the 1990s and early 2000s, says Tarnowsky.
So far, he estimates that this theoretical system running on 1 gigawatt of energy, or the total annual energy needs of 800,000 U.S. homes, could produce about 4.4 pounds (2 kilograms) of tritium per year. This amount is on par with the total yearly output from all reactors in Canada. A key advantage to Tarnowsky’s system would be the efficiency of tritium production. He projects that the design would produce more than 10 times as much tritium as a fusion reactor at the same thermal power.
Next, Tarnowsky will generate a dollar cost for tritium production once he has more sophisticated calculations of the reactor’s efficiency. He’ll refine his simulations to more precisely evaluate the efficiency and safety of the reactor’s design, most of which have been previously engineered but not yet combined in this way. For example, he plans to develop new code for a model that surrounds the nuclear waste with molten lithium salt, an established design for reactors with uranium fuel that has only been used for scientific experiments. The salt’s cooling properties offer a potential safety measure, and the setup would make it difficult to extract the waste for weapons development. The ultimate goal is for the modeling to help decision-makers understand which simulation has the most potential for future implementation.
All of this might seem complex, but to Tarnowsky it’s all part of a plan to use existing technology to lower costs. “Energy transitions are a costly business, and anytime you can make it easier, we should try,” he says.
The research was funded by Los Alamos National Laboratory and the National Nuclear Security Administration.
Visit the ACS Fall 2025 program to learn more about this presentation, “On-ramping the fusion economy with kilogram quantities of commercial tritium” and other science presentations.
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Title
On-ramping the fusion economy with kilogram quantities of commercial tritium
Abstract
For many reasons, the US has no commercial, domestic tritium production capabilities. The value (2024 $) of commercial tritium is ~$33,000,000/kg [1]. A 1 GWth D-T fusion energy plant full power year (FPY) will need more than 55 kgs of tritium/year. These power plants are hoping to breed tritium during operation and the required Tritium Breeding Ratio (TBR) to feed back to the fusion reactor must be > 1.0 (ideally, 1.1 – 1.2). Small uncertainties (~1%) in system TBRs can still lead to changes of over +/- 500 g = per FPY at 1 GWth [2]. Starting a fusion plant with no tritium (using D-D reactions to breed tritium) is not economically viable [3,4].
Currently, commercial tritium supplies are produced in heavy-water reactors like the 600 MW, Canada Deuterium Uranium (CANDU) at rates of 0.1 kg / yr.
We propose to investigate the design, development, performance requirements and cost of an accelerator-driven system (ADS) using molten salt (MS) technology as the working material for transmuting used reactor fuel and producing a supply of commercial tritium.
Recycling and transmuting used nuclear fuel (UNF) in an ADS satisfies multiple needs: 1) Long-lived transuranic material is destroyed, thereby improving the acceptance of a UNF repository, 2) Energy is produced by fission (offsetting the power used by the accelerator), and 3) The system is operated in a sub-critical configuration, which improves safety while minimizing criticality constraints.
This ADS+MS concept is well-suited for a commercial tritium production mission and the US Department of Energy has the requisite experience with handling, processing, storing, and transporting the products.
An ADS+MS facility can achieve TBRs > 20 with current technology, provide kg quantities of tritium annually, decrease the overall cost of construction and operations at a fusion power plant, and lower proliferation risks.
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