Researchers at Northwestern University have demonstrated writing at the sub-100 nanometer molecular scale in fountain-pen fashion. They developed a novel atomic force microscope (AFM) probe chip with an integrated microfluidic system for capillary feeding of molecular ink. Their results are published online by Small, a new journal dedicated to breakthroughs in nanoscience and engineering (http://dx.doi.org/10.1002/smll.200500027).
Dip-pen nanolithography (DPN) has been well-known for its capability of high-resolution direct writing as a bottom-up nanofabrication technique. The DPN technique exploits controlled deposition of molecules from an AFM tip to a surface. However, the need of replenishing ink whenever exhausted has been a limiting feature. Various attempts have been reported to overcome such a drawback, but none of them reached molecular patterns with features smaller than 100 nanometers.
The Nanofountain Probe (NFP) developed by Horacio D. Espinosa, professor of mechanical engineering, and his colleagues employs a volcano-like dispensing tip and capillary fed solutions to enable sub-100 nanometer molecular writing. The NFP was microfabricated on a chip to be mounted on commercially available AFMs. The device consists of an on-chip reservoir, microchannels and a volcano-like dispensing tip. The microchannels are embedded in the AFM cantilevers of the chip and the volcano dispensing tip has an annular aperture to guide ink dispensing. The ink on the reservoir is driven through the microchannel via capillary action to reach the dispensing tip. At present, the smallest feature width achieved with the device is 40 nanometers.
The standard microfabrication techniques used for the NFP chip -- an important feature of this development -- provides scalability to massively parallel arrays of probes and reservoirs for high throughput patterning with multiple molecular inks.
"The writing capability of such NFP arrays with chemical and bimolecular inks in fountain-pen mode is unique," said Espinosa. "We believe the technology will likely lead to many high-impact applications in the field of nanosensors, biotechnology and pharmaceuticals."
In addition to Espinosa, other authors on the Small paper are graduate student Keun-Ho Kim and research assistant professor of mechanical engineering Nicolaie A. Moldovan, both from Northwestern.
This research was supported by the Nanoscale Science and Engineering Initiative of the National Science Foundation under NSF Award Number EEC-011802.